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TM
11-5820-919-40-1
Remove the board from the oven and
6.
Using  an  X-acto  knife,  very  care-
8.
allow it to cool to room temperature.
fully cut down into the wire just at, or
Remove  the  clamp(s).
ahead  of, the  point  where  it  emerges
from  the  solder.
REPAIR  OF  DEFECTIVE  PLATED-
THROUGH  HOLE.
Defective
plated-through
holes  can  be  repaired  by  performing  the
NOTE
following  steps.
The wire shall not extend past
the periphery of the pad to
NOTE
which  it  is  soldered.
If there should be a component
placed in such a manner as to
7.
Grasp the free end of the wire and
interfere  with  the  performance
lift it slowly so that it separates at
of  this  repair,  remove  that
the cut produced in step 6.
component  according  to  the
procedure  contained  in  para-
8.
Turn the circuit  card  over  and
Handle  this  removed  component
repeat  steps  6 and 7 for the other side
with care because it may be
of the repair.
reinstalled  upon  the  com-
pletion  of  this  repair.
9.  Apply  a  small  amount  of  soldering
1.
Cut  a  length  of  34-gage  uninsu-
flux to each side of the repair, and
lated tin-coated wire from 50 to 100
using  the  soldering  iron  touch  up  the
millimeters  (2  to  4  inches)  long  and
solder joints to cover any of the copper
pass  it  through  the  defective  plated-
wire exposed by the trimming of the
through. hole.
If the wire will not
leads.
pass through the hole, due to solder
build-up,  the  hole  may  be  cleared  with
the use of a vacuum resoldering unit.
WARNING
Hold one end of the wire against
2.
Isopropyl  alcohol  is  flammable.
one side of the circuit card and pull
Keep away from heat and open
the other end taut and down against the
flame.  Vapors  may  be  harmful.
other side of the circuit card, being
Use  with  adequate  ventilation.
careful  to  avoid  aligning  the  wire  with
Avoid  prolonged  or  repeated
any  circuit  traces  emerging  from  the  pad.
breathing  of  vapor.  Avoid  eye
contact. Do  not  take
Turn the circuit card over and
3.
internally.
repeat step 2 for the opposite side.
4.
Using  solder,  the  soldering  iron,
10.
Clean  the  repaired
area
with
and  the  flux,  carefully  solder  the  wire
isopropyl
alcohol.
to the pad using a minimum amount of
solder.
11.
If a component has been removed in
Turn  the  circuit  card over and
5.
order  to  accomplish  this  repair,  and  if
repeat step 4 as required.
it  is  visually  and  mechanically  sound,
replace  that  component  according  to  the
CAUTION
procedure  in  paragraphs  3-30,  3-31,  or
If  the  component  is  defective,
3-32.
Do not cut down into the cir-
replace  it  with  an  identical  new
cuit card pad when trimming the
component.
wire.


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