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Page Title: REPAIR OF CONCEALED SHORT CIRCUITS IN PRINTED WIRING ASSEMBLIES.
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TM
11-5820-919-40-1
REPAIR  OF  CONCEALED  SHORT  CIR-
NOTE
CUITS  IN  PRINTED  WIRING  ASSEMBLIES.
Concealed  short  circuits  in  printed
If there is an eyelet or
wiring  assemblies  may  be  repaired  by
plated-through  hole  not  being
performing  the  following  steps.
used  for  a  component  termina-
tion, it may be used as a
jumper  wire  termination.
NOTE
If the end of any one of the
Jumper  wires  shall  be  installed
5.
on the rear side of the assem-
jumper wires is to be attached to an
bly  whenever  possible,  but  if
etched  conductor,  plate  the  stripped  end
necessary,  jumper  wires  may  be
of the wire on the conductor in a direc-
installed  on  the  component  side
tion  parallel  to  the  etched  conductor
provided they do not cross over
and solder in place.
Then  solder  the
the top of a component.
ends of the other jumper wires in place.
NOTE
Encapsulate  each  of  the  jumper
6.
wires as described in steps 7 thru 10.
The  repair  of  concealed short
circuits  involves  three steps:
WARNING
(1)  isolation  of  the  shorted
area,  (2)  cutting  the  conduc-
tors at each side of the short,
Use  Freon  with  good  ventila-
and  (3)  restoring  the  continu-
tion.  Avoid  prolonged  or
ity by the installation of
repeated  breathing  of  vapor.
jumper  wires.
Avoid  contact  with  skin  and
eyes.  Do  not  take  internally.
Technical  personnel  familiar  with
1.
Clean  the  areas  to  be  encapsulated
the  function  of  the  circuit  must  deter-
7.
mine the area of the short circuit, the
using  Freon  TMC  solvent.
Be sure that
conductors to be cut, and the jumper
all traces of rosin flux are removed.
wires  to  be  installed.
WARNING
Cut and remove a bit of circuitry
2.
1/8  inch  long  in  each  shorted  conductor
on each side of the short.
Adhesives  are  irritating  to  the
skin and eyes upon contact, and
Form  26-gage  insulated  copper
may  emit  harmful  vapor.
Use
3.
jumper  wires  between  the  designated
only  with  adequate  ventilation.
Avoid all skin and eye contact.
points on each side of the short circuit
area.
Use  protective  clothing  such  as
rubber  gloves,  apron  and  eye
Wash  off  immedi-
protection.
4.
Strip the ends of each jumper wire
ately  any  accidentally  contami-
a distance of 1/4 to 5/16 inch.
nated  skin  areas.
Hand  washing
facilities  and  eye  washing
CAUTION
fountain  should  be  provided.
Do  not  take  internally.
The areas to be soldered must
be  heated  until  the  solder
flows.  Overheating  can  damage
Use any one of the Narmco Epoxy
8.
the  board  or  nearby  components.
Adhesive  Kits  No.  3135  listed  in


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