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TM 11-5820-890-30-5
8-22. REPLACEMENT OF WIRES.
Tools:
Flat tip screwdriver
Torque screwdriver
Heat sink
Soldering kit
Soldering aid
Expendable Supplies:
Solder
Alcohol
Cotton swabs
ITEM
ACTION
REMARKS
REMOVAL
a. Access cover (27)
Use flat tip screwdriver. Fully loosen five
captive screws (31) securing access
cover (27) to battery box case (15).
b. Access cover (27)
Pull access cover away from battery box
case to allow resoldering of wires.
c. Wires
Use soldering kit. Desolder and discard
defective wire (s).
INSTALLATION
d. Wires
Obtain replacement wire (s).
e. Wire list
Use soldering kit. Solder wire (s) in place
per following wire list:
f. Access cover (27)
g. Access cover (27)
FROM
P1 PIN 1
P1 PIN 1
J1 PIN Z
A1 E1
A1 E2
A1 E3
J1 PIN F
P1 PIN 4
J1 PIN U
A1 E5
A1 E4
TO
P1 PIN 2
LUG
LUG
LUG
J1 PIN a
J1 PIN Y
P1 PIN 4
P1 PIN 5
P1 PIN 3
E2
E1
Position access cover on battery box
case (15).
Use torque screwdriver. Tighten five
captive screws (31) securing access
cover (27) on battery box case (15).
Torque screws to 5 in-lb.
See figure 8-3.
NOTE
Before and after soldering,
clean wires and solder
joints with alcohol and
cotton swabs.
These were removed in
step a.
8-18
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