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Page Title: REPLACEMENT OF SWITCHES
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TM 11-5820-890-30-5 3-27.  REPLACEMENT  OF  SWITCHES. Tools: Flat  tip  screwdriver Adjustable  wrench Hex key set Soldering  kit Expendable  supplies: Alcohol Cotton  swabs Solder Masking  tape References: Paragraph  3-25  for  removal  and  installation  of  test  adapter  from  maintenance  group  lid. Figure  3-12  for  location  of  switches. a.  Replacement  of  Toggle  Switches  (S7  and  S9  through  S15). ITEM ACTION REMARKS REMOVAL a.   Terminal   lugs   (9) b.  Switch  (8,  10,  11,  or  13) INSTALLATION c.   Alignment   washer d.  Switch  (8,  10,  11,  or  13) e.  Hex  nut  and  Iockwasher f.   Terminal   lugs   (9) Using  flat  tip  screwdriver,  remove  and See  figure  3-12  (sheet  1). retain  screws  and  Iockwashers  securing Use  masking  tape  on terminal  lugs  (9)  to  switch.  Note  positions terminal  lug  wires  during of  all  terminal  lugs  removed  from  switch. removal  to  keep  track  of positions  on  switch. Note  position  of  switch.  Using  adjustable wrench,  remove  and  retain  hex  nut  and Iockwasher  securing  switch  to  test  adapter. Remove  and  discard  switch. Make  sure  there  is  an  alignment  washer on  replacement  switch.  Check  that  tab of  washer  is  pointing  toward  the  switch. Insert  switch  into  test  adapter  so  that tab  of  washer  fits  into  hole  in  back  of test  adapter  front  panel. Using  adjustable  wrench,  install  and  tighten  These  were  removed  in retained  Iockwasher  and  hex  nut  on  switch step  b. securing  it  to  front  panel. Using  flat  tip  screwdriver,  install  retained These  were  removed  in screws  with  Iockwashers  through  terminal step  a. lugs  (9)  and  into  switch  connections. Tighten  screws.  Make  sure  each  terminal lug  is  secured  to  correct  position. 3-96


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