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| TM 11 5820-509-35
these shafts. If the shaft sticks in a
(d) Secure card assembly E1 to the
switch rotor, a slight rocking motion
module chassis with the six 2-56 x 3/16 pan head
will free it so that it can be further
screws.
withdrawn.
(e) Replace the module cover and
verify that it is seated properly before securing it in
place with the two 4-40 x 5/16 pan head screws and
(g) Carefully lift the interconnected
their associated flat washers.
switch card assemblies (E6, E7, and E8) out of the
module chassis as a unit through the bottom of the
f. Oscillator Control C-4311/PRC-47 (A8A7). ( fig
module chassis.
. 3-14, 3-15, 3-54 through 3-63)
(1) Disassembly Procedures.
NOTE
(a) Remove the module covers by
If the interconnecting wire between
loosening and removing the 4-40 screws that secure the
card assemblies E4 and E5 has not
top and/or bottom covers to the module chassis.
been disconnected, unsolder this
wire, withdraw it through the hold in
NOTE
the partition, and tag it carefully for
Several circuit card assemblies of
reconnection later.
this module are interconnected with
lead wires.
W here necessary,
(h) Loosen and remove the four 4-40 x
unsolder the interconnecting wire
1/4. flat head screws (2 per. side) that secure the
and tag it carefully so that it may be
partition (between E4 and E5) to the sides of the-module
correctly
reconnected
to
the
chassis; withdraw the partition through the bottom of the
appropriate
terminal
during
module chassis.
reassembly procedures.
(i) Loosen and remove the four 4-40 x
7/8 pan head screws, their associated washers, and the
(b) Remove the 4-40 x 3/16 flat head
four 1/2-inch spacers used to attach card assembly E5
screw on the right side of the chassis near the bottom
to the bearing plate; carefully back the card off the stub
that secures the nylon cable clamp to the chassis.
shaft of the gear assembly and withdraw the card
Carefully slide card assembly E1 out through the bottom
through the bottom of the module chassis.
of the module; then slide out card assembly E2 and TB1
(j) Individual card assemblies (E6, E7,
in that order.
and E8) may be serviced by disconnecting the
(c) To remove card assembly E4, first
interconnecting wires and disassembling the cards from
unsolder the wire that connects this card to card
one another.
assembly E5 (fig. 3-14). Then remove card assembly
E4 through the bottom of the module.
NOTE
(d) To remove card assembly E5, it is
Disassemble these groups of cards
first necessary to remove switch card assemblies E6, E7
only to the extent necessary to affect
and E8. With these cards removed (as a unit), card
the required maintenance procedure.
assembly E5 can be readily withdrawn from the module
chassis using the procedures detailed in steps (e)
(2) Repair Procedures.
Replace any
through (i).
defective component or repair the circuit using the
(e) Verify that the switch couplers are
procedures outlined in section IV. Component parts
aligned as shown in figure 3-63 with the grooves in the
shown in the module schematic diagram (fig. 7-14) are
coupling half vertical and the index spots in the positions
located in figures 3-54 through 3-63.
shown.
CAUTION
NOTE
When using a soldering iron to
The coupler associated with switch
remove or replace a component part,
S2 must be positioned at its
use only enough heat to cause
maximum counterclockwise stop (10
solder to flow. Excess heat can
turns) in addition to having the
damage the component and may also
groove in the coupling half oriented
damage the printed circuit.
vertically.
(3) Reassembly Procedure.
(f) Remove the two switch shafts by
(a) Replace and solder any wires that
first loosening and removing the six 2-56 x 1/4 pan head
were removed from the module connector or from
screws (3 per plate) from the triangular-shaped switch
individual card assemblies during disassembly or repair
retaining plates behind the shaft couplers (fig. 3-63).
procedures.
Carefully withdraw these two shafts by grasping the
coupler and sliding them out through the front of the
(b) Verify that the switch rotors on card
module.
assemblies E5, E7 and E8 are in position no. 1 (fig. 3-
62).
CAUTION
(c) Replace and solder the wires that
Do not disturb the position of the
interconnect card assemblies E6, E7, and E8, if this unit
switch rotors when withdrawing
assembly was disassembled for maintenance or repair.
3-102
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