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Page Title: Section IV. MAINTENANCE PROCEDURES (cont)
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TM 11-5820-890-30-5 Section  IV.  MAINTENANCE  PROCEDURES Subject Para Introduction  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  8-10 Visual inspection of Battery Box . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-1 1 Replacement of Battery Box Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-12 Replacement of Latch/Strike Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-13 Replacement of Catch Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-14 Replacement of Two-Wire Transient Protection CCA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-15 Replacement of Access Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-16 Replacement of Binding Posts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-17 Replacement of J1 Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-18 Replacement of PI Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-19 Replacement of Seal Screw. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-20 Replacement of Dampening Tape Gasket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-21 Replacement of Wires . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-22 Replacement of Plastic Strip. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-23 Replacement of Battery Box Case . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-24 Page 8-6 8-7 8-9 8-10 8-10 8-11 8-12 8-14 8-15 8-16 8-16 8-17 8-18 8-19 8-19 8-10.  INTRODUCTION. Maintenance of the battery box consists of replacing defective components. The battery box can be checked as described in section III. All other components are checked by performing the visual inspection procedures found in  paragraph  8-11.  When  a  bad  component  is  identified,  replace  it  using  the  procedure  in  this  section. A   lithium-sulfur   dioxide   (Li-SO2)  battery  used  with  your  manpack  radio  contains  pressurized sulfur   dioxide   (SO2)  gas.  The  gas  is  toxic,  and  the  battery  MUST  NOT  be  abused  in  anyway which may cause the battery to rupture. If  the  battery  compartment  becomes  hot  to  the  touch, if   you   hear   a   hissing   sound   (i.e.,    battery   venting)   or   smell   irritating   gas   (sulfur   dioxide), IMMEDIATELY  TURN  OFF  the  equipment  and  leave  the  area. 1.  Allow  equipment  to  cool  at  least  one  hour. 2.  Remove  and  replace  battery  after  equipment  has  cooled  to  the  touch. 3. lf there is a safety incident or if you believe a safety hazard exists, notify your local Safety Office/Officer;  file  a  Quality  Deficiency  Report,  SF  Form  368;  and  notify  CECOM  Safety Office,  Ft.  Monmouth,  NJ  at  AV  995-3112. 4. There is a discharge device built into all new batteries. instructions on its use will resupplied with  the  battery. DO  NOT  heat,  short  circuit,  crush,  puncture,  mutilate,  or  disassemble  a  Li-SO2 battery. DO NOT  use  any  Li-SO2 battery  which  shows  signs  of  damage,  such  as  bulging,  swelling, disfigurement,  a  brown  liquid  in  the  plastic  wrap,  swollen  plastic  wrap,  etc. DO  NOT  test   Li-SO2 batteries   for   capacity. DO  NOT  recharge   Li-SO2 batteries. DO NOT  dispose  of  Li-SO2 batteries  with  ordinary  trash/refuse.  Turn  in  Li-SO2 batteries  to your  local  servicing  Defense  Reutilization  and  Marketing  Office, DO  NOT  store  batteries  in  unused  equipment  for  more  than  30  days. DO NOT store  Li-SO2 batteries with other hazardous materials. Keep them away from open flame  or  heat. DO  NOT  use  a  HaIon  type  fire  extinguisher  on  a  Li-SO2 battery   fire. In  the  event  of  fire  near  Li-SO2 battery  (ies),  rapid  cooling  of  Li-SO2 battery  (ies)  is  important. Use  carbon  dioxide  (CO2)  extinguisher.  Control  of  equipment  fire,  and  cooling,  may  prevent battery   from   venting   and   potentially   exposing   lithium   metal.   In   the   event   that   lithium   metal becomes  involved  in  fire,  use  of  a  graphite  based  Class  D  fire  extinguisher,  such  as  Lith-X  or Met-L-X,   is   recommended. 8-6


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