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Page Title: REPLACEMENT OF J1O CONNECTOR (cont)
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TM 11-5820-890-30-5 4-77. REPLACEMENT OF J1O CONNECTOR. Tools : Cross  tip  screwdriver Flat  tip  screwdriver Soldering  kit 1-1/16-inch   socket Torque  wrench Expendable  Supplies: Cotton  swabs Solder References: Paragraph  4-74  for  replacement  of  power  supply  heatsink Torque   screwdriver Socket  wrench Alcohol ITEM ACTION REMARKS REMOVAL a.   Power   supply Separate  to  gain  access  to  connectors. heatsink  (1) b.   Protective   cap   (7) Remove  from  defective  J10  connector. c.   J10   connector   (6) Using  1-1/16-inch  socket  and  socket wrench,  remove  nut  and  protective  cap retainer  from  defective  J10  connector. Discard  nut  and  retain  protective  cap retainer.  Push  J10  connector  through power  supply  heatsink  (1). Remove  insulation  sleeving.  Using soldering  kit,  tag  and  desolder  wires from  defective  J10  connector.  Discard defective   J10   connector. d.   Wires INSTALLATION e.   Wires f. J10  connector (6) g.   Protective   cap   (7) h. Power  supply heatsink  (1) 4-202 Position  tagged  wires  to  replacement  J10 connector.  Using  soldering  kit,  solder tagged  wires  to  replacement  J10 connector.  Remove  wire  tags  and  slide insulation  sleeving  over  solder  joints. Position  J10  connector  (6)  to  power supply  heatsink  (1).  Using  1-1/16-inch socket  and  torque  wrench,  torque  nut securing  protective  cap  retainer  and  nut to  68  to  72  in-lb. Install  on  replacement  J10  connector. Install  power  supply  heatsink  (1)  on power  supply  cover  (3). See  figure  4-22. Refer  to  paragraph  4-74  for removal   procedures. A  replacement  nut  is supplied  with  replacement connector. These  were  removed  in step  d.  Before  and  after soldering,  clean  solder joints  with  alcohol  and cotton  swabs. These  were  removed  in step  c. Refer  to  paragraph  4-74  for installation   procedures.


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