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Page Title: REPLACEMENT Tools: OF RELAY K1
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TM 11-5820-890-30-5 4-64.  REPLACEMENT Tools: OF RELAY K1. Cross  tip  screwdriver Torque   screwdriver Flat  tip  screwdriver Soldering  kit Expendable  Supplies: Sealing  compound,  grade  H Solder Cotton  swabs Alcohol References: Paragraph  4-62  for  removal  and  installation  of  circuit  breaker  CB1. ITEM ACTION REMARKS REMOVAL a.  Mounting  adapter Set  on  work  surface  with  left  side toward  you. b.   Side   access   cover   (16) Remove  and  retain. Refer  to  paragraph  4-62 for   removal   procedures. c.  Relay  K1  (15) Using  cross  tip  screwdriver,  remove  and See  figure  4-19. retain  two  screws  (16),  Iockwasher,  and terminal  lugs  securing  relay  K1  (15)  to power  control  chassis  (8).  Remove  relay K1  to  allow  access  to  wires  and  diode  CR6. Note  polarity.  Using  soldering  kit,  desolder, remove,  and  retain  diode  CR6  (17)  from defective  relay  K1  (15)  terminals  X1  and  X2. Remove  insulation  sleeving  as  required. Using  soldering  kit,  tag  and  desolder  wires from  leads  of  relay  K1  (15).  Discard  relay  K1. d.  Diode  CR6  (17) e.   Wires INSTALLATION f.   Wires g.  Diode  CR6  (17) h.  Relay  K1  (15) Side   access i. cover  (16) Using  soldering  kit,  solder  tagged  wires to  leads  of  replacement  relay  K1  (15). Remove  wire  tags.  Replace  insulation sleeving  as  required. Note  polarity.  Using  soldering  kit,  solder retained  diode  CR6  (17)  to  leads  X1 and  X2  of  relay  K1  (15). Position  replacement  relay  K1  (15)  on power  control  chassis  (8).  Using  cross tip  screwdriver,  install  two  retained screws  (16),  Iockwasher,  and  terminal lugs  securing  relay  K1  to  power  control chassis   (8). Before  and  after  soldering, clean  wires  and  leads  with alcohol  and  cotton  swabs. Before  and  after  soldering, clean  solder  joints  with alcohol  and  cotton  swabs. Apply  one  drop  of  grade  H sealing  compound  to threads  of  two  retained screws  before  installation. Install. See figure 4-14. This was removed  in  step  b. Refer  to  paragraph  4-62  for installation   procedures. 4-178


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