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TM 11-5820-509-35
(9) Dress the two insulated bus wires and the
c. Reassembly Procedures.  Reassembly of the
power amplifier tube plate lead away from the load and
power amplifier plate capacitor switch assembly is
tune inductors and from other metallic objects in the
detailed in two parts: the switch components and
power amplifier compartment.
associated parts; and the installation of the assembled
switch  into  its  position  in  the  power  amplifier
(10) Insert sleeve bearing (6) into the shaft
compartment.
Depending  on  the  amount  of
hole from the rear of panel (4). Carefully install fiber
disassembly that was performed, and the component
switch shaft (2) through the panel and sleeve bearing
parts that were replaced, some steps of the following
(6); then assemble washer (7), spur gear (8), and shaft
procedure may be omitted.
collar (9) on this shaft before inserting it in the rotors of
switch wafers (19) and (26).
(1) Reassemble  the  front  switch  wafer-
capacitor plate as follows:
CAUTION
(a) Attach capacitors (78) through (84)
Rock the fiber shaft gently as it is
to plate (73) with screws (28), (30), (32), (34), (36), (38),
inserted into the switch wafers to
and (40) using washers (27), (29), (31), (33), (35), (37),
index the switch properly without
and (39).  Solder capacitor pigtails to the appropriate
damage.
terminal of wafer (19).
(b) Tighten  studs  (13)  and-(16)  in
(11) The shorting contacts of the switch rotors
sleeve nuts (5) and (11).
are oriented as shown in figure 3-91 when the
(c) Insert studs (13) and (16) through
KILOCYCLES indicator on the front of RT-671/PRC-47
plate (73), heat deflector (12), spacers (14) and (17),
reads 2000.
Align these rotors properly before
fiber washers (15) and 118).  switch wafer (19), fiber
tightening setscrews (9) in shaft collar (10).
washers (20) and (23), spacers (21) and (24), fiber
washers (22) and (25), switch wafer (26), and fiber
NOTE
washers (45) and (71) into sleeve nuts (46) and (72);
The front face of spur gear (8) must
tighten the sleeve nuts snugly before attaching bracket
be flush with the front face of the
(85). Secure the bracket in place with 6-32 x 3/8 pan
mating idler gear in the gear train
head screws (87) and (103) using washers (86) and
before the shaft collar is secured in
(102).
place.
(2) Solder the insulated bus wire that passes
through heat deflector (12) to solder lug (69).
(12) If no further effort is required in the power
(3) Carefully install the switch assembly
amplifier compartment, replace the top and bottom
through the top of the power amplifier compartment and
cover and secure them with the 4-40 screws.
secure it in place with two 6-32 x 1/2 flat head screws
(1) and (3).
3-18. Power Amplifier (A8A4A1) XMTR PWR Switch
(4) Connect the shielded wire to the junction
of capacitors (76) and (77) on plate (73), then secure the
shield attached to soldering lug 29A under screw (30)
a. Disassembly Procedures.
Disassemble the
and washer (29) and tighten.
power amplifier XMTR PWR switch assembly only to the
(5) Install 4-40 x 5/16 flat head screws (104)
extent necessary to accomplish repair.
and  (105)  through  the  side  of  power  amplifier
(1) Remove the front panel of the receiver-
compartment (111) and secure bracket (85) with hex
transmitter using the procedures detailed in paragraph 3
nuts (107) and (108) and lock washers (106) and (109)
19a.
(6) Solder the insulated bus wire attached to
(2) Loosen rubber grommets (26) and (42)
suppressor 1741 to the lower front contact spring
from relay bracket (24); unsolder and tag the leads
assembly (fig. 3-89, item 74).
attached to switch wafers (56) and (73), and to resistor-
switch subassembly (87): carefully withdraw the XMTR
NOTE
PWR switch.
Apply a liberal amount of epoxy
insulating cement to this solder joint
(3) Disassemble the XMTR PWR switch as
after it has cooled. This will lessen
follows:
corona effects.
(a) Loosen and remove hex nuts (89)
and (92), and net washers (88), and (91). Unsolder and
tag  resistors  (65)  and  (74)  from  resistor-switch
(7) Carefully attach the plate cap to the
subassembly  187)  and  carefully  remove  the
electrode of the power amplifier tube.
subassembly from screws (47) and (48).
(8) Solder the insulated bus wire connected
(b) Remove flat washers (79) and (86)
to the large transmitting capacitor (C122) on the rear
and
wall of the power amplifier compartment to the center
post of capacitor (82).
3-112


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