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Page Title: Repair of Raised or Unbended Gold-Plated Copper Etch.
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TM
11-5820-919-40-1
Use a soldering iron to apply sol-
6.
Encapsulate  the  worked  area  with
15.
der to the eyelet and to the surrounding
polyurethane  coating  by  the  method
etch on both sides of the circuit card.
described  in  paragraph  3-33.
Repair  of  Raised  or  Unbended
WARNING
Raised  or
Gold-Plated  Copper  Etch.
unbended  gold-plated  copper  etch  can  be
Isopropyl  alcohol  is  flammable.
Keep away from heat and open
repaired  by  performing  the  following
Vapors  may  be  harmful.
flame.
steps:
Use  with  adequate  ventilation.
Avoid  prolonged  or  repeated
Determine  the  hole  diameter
1.
breathing  of  vapor.  Avoid  eye
required  for  the  new  eyelet  and  select
Do  not  take  internally.
contact.
an  eyelet  of  similar  size.
7.
Remove  the  soldering  flux  and
WARNING
clean  the  circuit  card  with  isopropyl
alcohol.
Drilling  operations  create
REPLACEMENT  OF  A  LIFTED  PAD.
Lifted  pads  (circular  etch  surrounding
metal  chips  which  may  enter
the  eyes  and  cause  serious
either  eyelets  or  plated-through  holes
injury.  Eye  protection  is
that have raised from the board) can be
required.
replaced  by  performing  the  following
steps:
Remove  the  lifted  pad.  If  the
1.
If  the  hole  is  plated-through,
2.
hole  has  an  eyelet,  remove  the  eyelet
drill  the  hole  to  accommodate  the  new
first.
Be careful not to raise the
eyelet.
etch  while  drilling.
If the hole has an
WARNING
eyelet,  remove  the  defective  eyelet.
Toluene  is  flammable.  Keep
3.
Use the eyelet press and dies to
away from heat and open flame.
insert  and  form  the  new  eyelet;  allow
Vapors  are  harmful.  Use  only
approximately  0.01  inch  of  etch  to
with  adequate  ventilation.
Allow
extend  beyond  the  eyelet  rim.
Avoid  prolonged  or  repeated
clearance  under  both  of  the  formed  heads
breathing  of  vapor.  Avoid  con-
so that solder flow under and around the
tact  with  skin  and  eyes.  Do
formed  heads  will  not  be  impaired.
Comply
not  take  internally.
with  air  pollution  control
rules
concerning
photochemi-
4.
Insert  a  round  toothpick,  or
cally  reactive  solvents.
equivalent,  in  the  eyelet  hole  to  pre-
vent  solder  from  entering  the  hole.
2.
Clean the area from which the
defective  pad  was  removed  with  a  clean
5.
Apply  soldering  flux  with  a  brush
cloth  moistened  with  toluene.
to  the  eyelet  and  surrounding  etch.


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