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Page Title: REPLACEMENT OF ACCESS COVER. Continued
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TM 11-5820-890-30-5 8-16.  REPLACEMENT  OF  ACCESS  COVER.  Continued ITEM ACTION REMARKS REMOVAL Continued Bus wires Use  soldering  kit.  Desolder  bus  wires  from binding  posts  (28). c. d. e. f. g. Two-wire   transient   protec- tion  CCA  (26) Use  cross  tip  screwdriver.  Remove  and  re- tain  four  screws  (9),  Iockwashers  (8),  and flat  washers  (7)  securing  two-wire  transient protection  CCA  (26)  to  access  cover  (27). Remove  and  retain. Access  cover  gasket  (25) Two  binding  posts  (28) Remove  and  retain. Use  5/16-inch  open  end  wrench.  Remove and  retain  two  nuts,  Iockwashers,  and  fIat washers  securing  binding  posts  to  access cover.  Remove  and  retain. Access   cover   (27) (27) Remove  and  discard. INSTALLATION h. i. j. k. Access   cover Obtain   replacement. Two  binding  posts (28) Position  two  retained  binding  posts  to  re- placement  access  cover  (27).  Use  torque wrench  and  5/16-inch  socket.  Install  two retained  nuts,  Iockwashers,  and  flat  wash- ers  securing  binding  posts  to  access  cov- er.  Torque  screws  to  5  to  7  in-lb. These  were  removed  in step  f. Access  cover  gasket  (25) Install  retained  gasket  to  access  cover. This  was  removed  in step  e. These  were  removed  in step  d. Two-wire   transient   protec- tion  CCA  (26) Position  retained  CCA  to  access  cover. Use  cross  tip  screwdriver.  Install  four  re- tained  screws  (9),  Iockwashers  (8),  and flat  washers  (7)  securing  CCA  to  access cover. NOTE Before  and  after  soldering, clean  wires  and  solder joints  with  alcohol  and cotton   swabs. l. Bus wires Use  soldering  kit.  Position  and  solder  two retained  bus  wires  to  E4  and  binding  post and  to  E5  and  binding  post. m. n. Two-wire   transient   protec- tion  CCA  (26) Use  soldering  kit.  Position  and  solder  three tagged  wires  to  terminals  E1  thru  E3. Access  cover  (27) Position  access  cover  to  battery  box  case (15).  Using  torque  screwdriver  tighten five  captive  screws  (31)  securing  access These  were  removed  in step  a. cover  (27)  to  battery  box  case  (15).  Torque screws  to  5  in-lb. 8-13


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