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REPLACEMENT OF J10 CONNECTOR
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TM-11-5820-890-30-5 Ground Non-Icom Radio Sets Consisting of: Receiver-Transmitter Radio RT-1439/VRC (NSN 5896-01-195-0827) Manual
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Section  V.  MAINTENANCE  PROCEDURES  FOR  AM-7239B/VRC


TM 11-5820-890-30-5 4-47.   REPLACEMENT Tools: OF  J11  CONNECTOR. Cross  tip  screwdriver Flat  tip  screwdriver Soldering  kit 1-1/16-inch   socket Torque  wrench Expendable  Supplies: Cotton  swabs Solder Silicone   compound References: Paragraph  4-40  for  removal  and  installation  of  bottom  access  cover. Torque   screwdriver Socket  wrench Alcohol ITEM ACTION REMARKS REMOVAL a.   Bottom   access Remove  and  retain. cover  (13) b.   Protective   cap   (27) Remove  from  defective  J11  connector. c.   J11   connector   (25) Using  1-1/16-inch  socket  and  socket wrench,  remove  nut  and  protective  cap retainer  from  defective  J11  connector. Discard  nut  and  retain  protective  cap retainer.  Push  J11  connector  through bottom  of  power  supply  chassis. d.   Wires INSTALLATION e.   Wires Remove  insulation  sleeving.  Using soldering  kit,  tag  and  desolder  wires from  defective  J11  connector.  Discard J11   connector. Position  tagged  wires  to  replacement  J11 connector.  Using  soldering  kit,  solder tagged  wires  to  replacement  J11 connector.  Remove  wire  tags  and  slide insulation  sleeving  over  solder  joints. f. J11  connector Position  J11  connector  (25)  to  power (23) supply  chassis  (15).  Using  1-1/16-inch socket  and  torque  wrench,  torque  nut securing  protective  cap  retainer  and  nut to  68  to  72  in-lb. g.   Protective   cap   (27) Install  on  replacement  J11  connector. See  figure  4-10. Refer  to  paragraph  4-40  for removal   procedures. See  figure  4-11. A  replacement  nut  is supplied  with  replacement connector. These  were  removed  in step  d.  Before  and  after soldering,  clean  solder joints  with  alcohol  and cotton  swabs. These  were  removed  in step  c. Apply  silicone  compound O  ring  before  installing  in power  supply  chassis to h.                  bottom  access Install  retained  bottom  cover  (13)  on cover  (13) power  supply  chassis  (16). Refer  to  paragraph  4-40  for installation   procedures. 4-154

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